Machine Monitoring Software for Lean Manufacturing & OEE

MachineMetrics has simplified IoT for the shop floor: our fully automated machine monitoring solution provides visualizations of real-time manufacturing production data, instant notifications, as well as historical analytics, allowing factory workers to make faster, smarter, and more confident decisions based on real-time data.

“MachineMetrics is easy to integrate, simple to use, and produces powerful results: We’re driving production output by more than 20% on average for our customers.”

Carolina Precision Manufacturing

Machine Monitoring Case Study

Real-Time Factory Floor Dashboards

Real-Time Dashboards give factory workers the information they need to make faster decisions. Simple color-coding provides an at-a-glance indication if the job is performing at or below expectations (against Parts Goal or OEE metrics) and is measured in real-time. The shop floor dashboard is often installed on large screen televisions across the shop floor at each cell. The Operator View is displayed on an android tablet mounted on or near the machine tool allowing the operator to add human context to machine data. Operators who are assigned to a machine often will work harder to ensure their machine doesn’t fall behind their goals and their peers. This transparency alone can improve performance by over 10%. Supervisors walking the shop floor can quickly identify where time should be spent. By the time you get the data you need from a traditional ERP system, it’s too late to take action. For any job that falls behind or machine that goes down, a text or email notification can be sent giving managers who aren’t on the shop floor the information they need to take immediate action.

What Our Customers Say

We work hard at customer satisfaction

MachineMetrics enabled Carolina Precision Manufacturing to increase capacity by $1.5 million in 2016 with no additional machines.
Seconds matter in our business. MachineMetrics allows me to communicate performance goals to operators in real-time. Just this has allowed us to increase efficiency by 13%.
There was VSS pre-MachineMetrics and VSS post-MachineMetrics. We can’t imagine what life would be like if you took it away – it’s that ingrained in our day to day operations.